Ioncore Energy | High-Capacity Battery Solutions

Objective: Store 1,200 kWh of Energy

Targeting a total storage of 1.2 Tesla (~1,200 kWh) split across multiple systems for scalable deployment across residential, commercial, and industrial markets.

      Custom Prismatic Cell Battery Breakdown
      Each cell: 300 Wh
Cells required: 4,002 for 1,200 kWh
Modular: 10 modules of 400 cells with integrated cooling and monitoring
High reliability with 45% profit margin (up from 30%)
Commercial/industrial-grade with excellent energy density
Battery storage and handling: Compact footprint, steel rack housing, forklift-compatible installation

    

      Soup Can Cell Battery Breakdown
      Each cell: 100 Wh
Cells required: 12,000 for 1,200 kWh
Durable cylindrical format, easy to replace modules
Ideal for mobile and DIY deployments
Battery storage and handling: ABS containers with sliding trays and fan-based thermal management

    

      New Option: Hybrid FlexPack System
      Combination of prismatic and cylindrical cells
Base load powered by prismatic; peak demands handled by soup can cells
Cells: 2,000 prismatic + 6,000 soup can = 1,200 kWh total
Profit Margin: 50% due to optimized material sourcing and modular infrastructure
Battery storage and handling: Dual rack configuration with active balancing controller
Best for smart grids, EV fleet hubs, and disaster response units

    

      Retail & Commercial Value
      Retail Margin Potential: Custom battery systems now offer up to 45% margin vs. 15–20% on Tesla-branded hardware
Hybrid FlexPack: Pushes margins to 50% with intelligent supply utilization
Commercial ROI: Fastest on FlexPack and Soup Can models due to affordability and assembly efficiency
Battery Storage Logistics: Compact packaging, forkliftable modules, integrated sensors
Use Case Flexibility: Supports grid tie, off-grid, mobile, and industrial installations

    

      Summary Comparison
      
        
            Option
            Units
            Energy Capacity
            Total Cost
            Profit Margin
            Advantages
          

        
            Tesla Powerwall
            89 units
            1,200 kWh
            $934k – $1.07M
            15–20%
            Turnkey, brand reputation, home-ready
          

            Tesla Megapack
            3 units
            1,200 kWh
            $240k – $360k
            15–20%
            High capacity, grid-tied systems
          

            Custom Prismatic Cell
            4,002 cells
            1,200 kWh
            ~$180k – $220k
            45%
            Scalable, compact, commercial-grade
          

            Soup Can Cell
            12,000 cells
            1,200 kWh
            ~$123,000
            35%
            Cost-effective, modular, portable
          

            Hybrid FlexPack
            2,000 prismatics + 6,000 cylinders
            1,200 kWh
            ~$160,000
            50%
            Best flexibility, dual-phase delivery, highest ROI
          

      
    

Option	Units	Energy Capacity	Total Cost	Profit Margin	Advantages
Tesla Powerwall	89 units	1,200 kWh	$934k – $1.07M	15–20%	Turnkey, brand reputation, home-ready
Tesla Megapack	3 units	1,200 kWh	$240k – $360k	15–20%	High capacity, grid-tied systems
Custom Prismatic Cell	4,002 cells	1,200 kWh	~$180k – $220k	45%	Scalable, compact, commercial-grade
Soup Can Cell	12,000 cells	1,200 kWh	~$123,000	35%	Cost-effective, modular, portable
Hybrid FlexPack	2,000 prismatics + 6,000 cylinders	1,200 kWh	~$160,000	50%	Best flexibility, dual-phase delivery, highest ROI